How can sedimentation in water-based ink be prevented or minimized
Date: Aug 02 2023 From: Star Color
To prevent or minimize sedimentation in water-based ink, the following steps can be taken:
1.Proper pigment dispersion: Ensure thorough dispersion of pigments during the ink manufacturing process. Use suitable dispersing agents and milling techniques to break down pigment agglomerates and achieve a stable dispersion.
2.Use of rheology modifiers: Incorporate appropriate rheology modifiers or thickeners in the ink formulation to enhance suspension properties and prevent settling of solid particles. These additives help maintain the desired viscosity and prevent sedimentation.
3.Adequate stabilization: Add suitable stabilizers or anti-settling agents to the ink formulation to improve the stability of pigments and prevent their settling. Stabilizers create a barrier around the pigment particles, hindering their agglomeration and settling.
4.Proper mixing: Ensure thorough and consistent mixing of ink components, including pigments, binders, and additives. Use suitable mixing equipment and techniques to achieve uniform dispersion and prevent the formation of localized high-density regions prone to sedimentation.
5.Regular agitation: Implement regular agitation or stirring of ink batches during storage or production. This helps maintain uniformity and prevents settling of pigments or solid particles over time.
6.Quality control measures: Implement robust quality control procedures to monitor the ink's stability and consistency. Conduct regular tests, such as sedimentation tests, viscosity measurements, and visual inspections, to identify and address any potential issues.