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Is flexographic or gravure used for label printing

Date: Jul 16 2024  From: Star Color   


In the field of label printing, choosing the appropriate printing method is crucial for ensuring printing quality, cost control, and environmental requirements. Flexographic printing and gravure printing, as two mainstream printing technologies, each have unique advantages and applicable scenarios. This article will comprehensively explore the differences, advantages, and practical applications of these two printing methods in label printing.
Advantages and Applications of Flexographic Printing in Label Printing

Flexographic printing, with its environmental friendliness, cost-effectiveness, and wide adaptability, occupies an important position in the label printing market. Firstly, from an environmental perspective, flexographic printing usually uses water-based ink or UV ink, which not only conforms to the trend of modern green printing, but also greatly reduces the impact on the environment and worker health. For companies pursuing sustainable development, flexographic printing is undoubtedly a better choice.
Secondly, in terms of cost-effectiveness, flexographic printing has demonstrated its unique advantages. For the printing needs of small batches and multiple varieties of labels, the plate making cost of flexographic printing is relatively low, and the cost of printing consumables is also more economical. This makes flexographic printing the preferred printing method for many small and medium-sized enterprises as well as the fast-moving consumer goods industry.

In addition, flexographic printing has strong adaptability and can print various materials such as paper, plastic film, and adhesive, meeting the diverse label needs in the market. With the advancement of technology, the printing quality of flexographic printing is constantly improving, and its color matching and reliability can rival or even surpass some gravure printing effects.

Gravure printing is renowned for its excellent printing quality, anti-counterfeiting effect, and ability to print in large quantities. In terms of printing quality, gravure printing has a thick ink layer, bright colors, high saturation, and can present exquisite printing effects. This high-quality printing feature makes gravure printing widely used in high-end packaging, anti-counterfeiting labels, and other fields.

However, gravure printing also has some limitations. Firstly, its plate making cost is high and the cycle is long, making it unsuitable for small batch and multi variety printing needs. Secondly, gravure printing usually uses volatile solvent inks, which have a certain impact on the environment and worker health, which to some extent limits its application in areas with high environmental requirements.

Selection and trade-offs in practical applications
In practical applications, enterprises need to choose the appropriate printing method based on their own printing needs, cost budget, environmental requirements, and delivery time. For label printing projects with small batches, multiple varieties, and high environmental requirements, flexographic printing is undoubtedly a more suitable choice. For label printing projects with large quantities, the same pattern, and extremely high printing quality requirements, gravure printing may have more advantages.

In addition, with the continuous advancement of technology and changes in market demand, printing companies also need to constantly innovate and optimize their printing processes. For example, by introducing advanced printing equipment and technological means to improve the printing quality and efficiency of flexographic printing; Alternatively, by improving the ink formula and plate making process of gravure printing, the environmental risks and costs can be reduced.
Flexographic printing and gravure printing each have their unique advantages and applicable scenarios in label printing. Enterprises should weigh and choose according to their actual situation to ensure comprehensive satisfaction of printing quality, cost control, and environmental requirements.